UltraFlex Power Technologies

This demo scenario proved that induction-based brazing is more time- and cost-efficient compared to torch-based brazing. Thanks to the ability to program UltraFlex induction heating equipment, the customer could achieve consistent, repeatable results

This demo scenario set up by UltraFlex proved the significant efficiency of induction soldering - time- and cost-wise.

If used on the production line, induction brazing would ensure fast heating cycles and consistent results, without the need for batch processing.

Apart from being a super fast and clean process with high-quality results, this induction brazing process was also energy-efficient, with up to 90% of the energy being converted into heat in the part.

In a recent test application set up for demonstration purposes, UltraFlex proved the energy- and cost- efficiency of induction heating for a steel cylinder, prior to using it for epoxy curing.

Thе test scenario had been set up per request of a potential customer from the HVAC industry looking to replace torch heating in their manufacturing process to eliminate defects in the produce and improve the operator safety

The demo application had been set up per request of a propane tank manufacturer looking to replace traditional furnace heating with induction heating and improve their manufacturing process.

The parts had been soldered at target temperature of ~600°F (315°C)

The induction-based jewerly melting and casting application demonstrated excellent casting, with perfect filling of the finest details.

UltraFlex has recently accomplished the installation of a catheter-tipping induction heating equipment for an India-based customer, speeding up existing catheter-tipping processes and achieving great repeatability and consistency of the end result.